Thermal Spray Coating Systems & equipment

Multi Process system MP-50

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The MP-50 represents the latest generation Multi-Process Thermal Spray System and is based on the successful HV-50 (HVOF) and AP-50 (Plasma) models, of which more than 200 systems are operational worldwide. The MP-50 offers unsurpassed process control and thermal spray operation flexibility and is one of the most reliable coatings systems available on the market today.

The MP-50 has been developed to meet the increasing customer demands for better process control, system flexibility, safety features and the unnecessary duplication of system peripherals while simultaneously offering truly outstanding value.

The MP-50 is built to the highest technology standards to ensure optimum system performance and, therefore, maximum coating quality and reproducibility. The MP-50 is capable of controlling plasma and HVOF processes.

The MP-50 is built to meet the highest safety standards. Besides several self-diagnostics functions and safety sensors that are implemented in the system, additional safety features for all system subcomponents can be installed and interlocked with the control unit.

The Main Features of the MP-50 are:

  • Unique splitting ability that enables the possibility to split the MP-50 system at a later stage in to two separate systems (HVOF and Plasma). Separated systems can run the processes independently from each other.
  • Modular construction enables future expansion of a mono-process system into a fully integrated thermal spraying center as user demands change.
  • Closed loop mass flow controllers for all process gases including carrier gas and coriflow controllers for all liquid fuels.
  • Improved remote diagnostics minimizing the system failure analyzing efforts, through the use of eWon technology.
  • Multiple gun technology; can handle most plasma and HVOF spray guns
  • Designed to be fully integrated with FST powder feeding systems
  • The process controller is PLC based providing maximum reliability
  • High resolution 15” Touch Screen control panel provides clear and user friendly access to process control parameters and monitoring functions
  • All process control parameters are closed loop for maximum coating consistency
  • The MP-50 controls all system peripheral or auxiliary components, such as heat exchangers, dust collectors, etc.
  • Fully compliant with all relevant CE directives.

The following MP-50 system configurations are available:

  • MP-50-APS With F4 and/or F1 plasma gun (standard configuration) or mini-gun, 3MB, 7MB, 9MB, SG-100.
  • The MP-50 APS is equipped with the efficient iPS-80 or iPS-50 (80KW or 50 KW) secondary chopped inverter power supply.
  • MP-50-HVOF with eGun, JP5000 gun, Jet-Kote or DJ guns.
  • MP-50-APS/HVOF Dual process system combined in one unit. Peripheral equipment such as powder feeders or heat exchangers can be shared.
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Multi Process system related images.

Thermal spray guns for Plasma Spray