AP-50 digital series plasma spray system
The AP-50 Digital Series is a stand-alone single process, mass flow controlled (MFC) APS coating system. Built using only state-of-the art components and technologies, the AP-50 is designed to be both reliable and functional and to be used for every type of APS application ranging from R&D, single piece production to high volume production.
AP-50 Digital Series
The AP-50 Digital Series is engineered and built to be the safest atmospheric plasma system available on the market today for continuous and consistent coating production. This is achieved by using the latest safety standards, modular construction separating gasses and fuels from the electrical parts, the use of only first-class materials and closed-loop control of all relevant process parameters such as gas pressures and flows, voltage on the gun, water temperatures, and combustible gas monitoring. Safety interlock integration and e-stops with external equipment such as cooler, part- and gun manipulation units come standard.
AP-50 Digital Series spray guns:
cGun™
Sinplex
F4
F4XL
F4HBS
F1
SG-100
SG-100/2700 & 2086
9MB
3MB
3MB-T ID
Integration of other spray guns on request
AP-50 Digital Series main features:
- Runs on Horizon software:
- FST | Horizon™ operating software
- FST | Horizon™ data reporting on PC
- FST | Horizon™ information centre on PC
- FST | Horizon™ turn-key maintenance scheduler
- System components connected to a single network with digital communication:
- Simatic s7-1500 PLC The process controller is PLC based providing maximum reliability
- No external influence of the signal: Data transfer is based on a 24V signal. Screened cables and required grounding are no longer necessary.
- No measured value losses: The entire measured value transmission is digital. Transmission that is prone to errors and calculation of analogue signals is replaced.
- Easy component replacement: all sensor parameters are stored in the master and transferred to the replaced unit.
- Identification: only like for like replacement. No wrong sensors accepted.
- Wire break detection/diagnosis: wire break or short-circuit is immediately detected.
- Master/slave integration via profinet
- Modular construction enables future expansion of a single-process system to multi-process
- High Definition 22” Touch Screen HMI provides clear and user-friendly access to process control parameters and monitoring functions
- Closed-loop mass flow controllers for all process gases including carrier gas.
- Remote diagnostics minimizing the system failure analyzing efforts, through the use of eWon technology.
- The AP-50 controls all system peripheral or auxiliary components, such as heat exchangers, dust collectors.
- All process-related parameters are closed-loop for maximum coating consistency
- Multiple gun technology; can handle most plasma spray guns
- Master control integration and operation of FST powder feeders
- Fully compliant with all relevant CE and UL directives
AP-50 Digital Series system configurations:
- AP-50-APS
- The AP-50 APS is equipped with the efficient iPS-80 or iPS-50 (80KW or 50 KW) secondary chopped inverter power supply.
Thermal spray guns for plasma spray
9MB Plasma Spray Gun
9MB plasma spray guns are well-known by the thermal spray industry for their reliability and are one of the most used plasma spray guns worldwide.
Read more
3MB Plasma Spray Gun
3MB plasma spray guns are well-known by the thermal spray industry for their reliability and are one of the most used plasma spray guns worldwide.
Read more
F4 Plasma Spray Gun
The F4 is a machine-mounted, multi-purpose air plasma spray gun used for external coating applications. The gun is capable of operating at power levels up to 55 kW.
Read more
F1 ID-Plasma Spray Gun
The F1 plasma gun has been around for some time and is known for its reliability and good coating quality for the application of coatings in internal surfaces of 75 mm (3") diameters or greater.
Read more
SG-100 Plasma Spray Gun
The SG-100 Plasma Spray Gun is a high power (80 kW) multi-purpose plasma spray gun.
Read more
2700 & 2086 ID-Plasma Extension Spray Gun
The Model 2700 & 2086 plasma extension guns are versatile production guns designed for internal diameter coating applications.
Auxiliary equipment
Horizon Software
FST Horizon™ professional Thermal Spray Software – operates multiple thermal spray processes in one modular software platform. Increase your production output by using FST’s reliable, versatile, unmatched process control delivered by FST’s 50 Digital Series systems.
FST | Horizon™ operation software
FST | Horizon™ data reporting
FST | Horizon™ maintenance scheduler
FST | Horizon™ information center
FST turn-key project references
Project TEI 1.0
Robotic Thermal Spray System
MP-X/APS/HVOF
Application/Industry:
Aerospace
Project Siemens WS
5x Robotic Thermal Spray System
MP-X/APS/HVOF
Application/Industry:
Industrial Gas Turbine
Project Siemens TX
2x Robotic Thermal Spray Systems
MP-X/APS/HVOF
Application/Industry:
Industrial Gas Turbine
Project Wamar
Robotic Thermal Spray System
MP-X/APS/HVOF
Application/Industry:
Industrial Gas Turbine
Project Rolls Royce
2x Robotic Thermal Spray System
MP-X/APS/HVOF
Application/Industry:
Aerospace
Project Maintenance Partners
Robotic Thermal Spray System
MP-X/APS/HVOF
Application/Industry:
Industrial Gas Turbine
Project MJB
Robotic Thermal Spray System
MP-X/APS/HVOF
Application/Industry:
Industrial Gas Turbine
Project Cromostamp
Turn-key Thermal Spray System
MP-50/APS/HVOF
Application/Industry:
General Engineering
Project Coastal Hydraulics
Turnkey Thermal Spray System
eGun™ System Mobile
Application/Industry:
Hydraulics
Project RRBS
4x Thermal Spray Systems
Application/Industry:
General Engineering
Project TEI 2.0
2x Robotic Thermal Spray Systems
MP-50 APS/HVOF
Application/Industry:
Aerospace
Project Siemens
Robotic Thermal Spray System
MP-50 APS/HVOF
Application/Industry:
Industrial Gas Turbine
Project Sartori
1x Robotic Thermal Spray System
AP-50 APS
Application/Industry:
Medical Implants
Project Safina
1x Robotic Thermal Spray System
Cold gas system turn-key
Application/Industry:
Precious metals
Contact us
Are you interested in our products or do you have a question? Do not hesitate to contact us:
info@fst.nl
+31 263 19 01 40
