Thermal spray coating of components and equipment for the oil and gas industry

Components in the Oil, Gas, and Petrochemical industries are exposed to wear, chemical attack, and erosion. Failure of components can lead to massive financial loss and ecological risks. We are all aware of the terrible consequences that result from large oil spills and the associated ecological impact. Flame Spray Technologies provides thermal spray coating equipment and turn key systems to improve reliability, long life and reduce downtime.

Subsea and sour gas protection strategies

Offshore and subsea infrastructure are subject to high-salinity and "sour" (H₂S and CO₂) environments, which require specialized protection. FST provides targeted thermal spray coating equipment to help you address these conditions. For structural components, we utilize flame spray technology to apply Thermal Spray Aluminium (TSA) via thermal spray wires, providing long-term cathodic protection. For mechanical components such as gate valves or mandrel balls, our HVOF coating systems are used to apply dense carbide layers using specialized powder materials. These thermal spray technologies serve as a cost-effective alternative to solid corrosion-resistant alloys (CRA) while maintaining the necessary erosion and chemical resistance.

Typical thermal sprayed components in the Oil & Gas / Petrochemical industry:

• Sleeves
• Bearings and bearing bushes
• Extruders
• Hydraulic plungers
• Pump shafts
• Compressor rods
• Rotors
• Chemical and corrosive protection
• Thermal sprayed aluminum (TSA) against corrosion under insulation (CUI)
• Seals
• Gate & Ball Valves and seats
• Lip seal seats
• O-ring seal seats
• Mechanical seals
• Etc..

Are you looking for thermal spray equipment or services?

STS Group – your global partner for improving Oil & Gas/ petrochemical performance and durability
Whether you need thermal spray services or equipment, the companies within the STS Group offer the right solution. From initial consultation to the design and delivery of specialized thermal spray equipment and coating services, the STS Group is dedicated to supporting your success!

Thermal spray equipment and materials - FST
Are you searching for turnkey thermal spray systems or specialized HVOF, plasma, cold spray, arc wire, flame powder or flame wire spray equipment? FST designs and builds these systems specifically for your application. In addition, FST supplies thermal spray powders and spare parts.

Thermal spray services - EPC
If you prefer to outsource your coating activities, EP Coatings (EPC) provides advanced coating services including plasma spraying services, HVOF spraying services, arc wire spraying services and flame spray coating services.