Thermal Spray Coating Systems & equipment

The 25 Series: HV-25 HVOF Spray System

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We set ourselves the challenge of producing a simple yet flexible, high tech system which our customers can rely on. The result is the new 25-Series equipment from FST.

The 25-Series is a result of carefully listening to our customers and combining their comments with our years of experience in system design and manufacturing. We can now offer a system that delivers advanced features with a “traditional feel” while adopting the latest technology to ensure the best quality coatings in a safe and economical manner.

The i makes the difference
We understand that not all customers have the same needs or processing requirements when it comes to thermal spray. To help address this situation, the HV-25 is being offered in two variants.

25-Series : Price – Performance
25i-Series : Price – Performance – Control

The standard 25-Series uses mass flow meters while the 25i-Series uses mass flow controllers. The difference with the AP-25i is that parameters are closed-loop controlled and safeguarded. With the AP-25 the parameters are only safeguarded.

HV-25 & HV-25i is available in a liquid fuel and gas fuel configuration.

HV-25 & HV-25i HVOF-Liquid Fuel System

  • Kerosene and oxygen lines
  • One (1) carrier gas line
  • JP-5000™ HVOF Torch

HV-25 & HV-25i HVOF-Gas Fuel System

  • Fuel gas options: (hydrogen, propane, natural gas)
  • Other process gasses: (oxygen and/or air).
  • One (1) carrier gas line
  • Diamond Jet Torch, Jet Kote Torch

The challenge with the 25-Series was to design a system at a lower cost whilst retaining the use of high quality materials and components to maintain the longevity and reliability common across other FST systems. The 25-Series for example continues with its use of high quality stainless steel fittings throughout, we’ve compromised on cost, not on our principle of quality throughout.

Features Summary

  • Easy to use modern technology and process visualization . . . but with a traditional feel
  • Remote access through the use of eWon (optional) for remote troubleshooting / service and software updates
  • Available in HV-25 and HV-25i configurations allowing the choice between mass flow meters (parameter safeguarding) or mass flow controllers (closed-loop control and safeguarding)
  • E-Stop and external e-Stop integration
  • Metric or imperial unit display
  • Parameter storage
  • Multi-language selection
  • Multiple voltage: 100– 240 VAC, 50/60 Hz for worldwide usage.
  • CE conformity. UL conformity upon request
  • Powder feeder integration
  • Integrated compressed air valve (optional) for cooling air jets (on / off)
  • Monitoring of combustion chamber pressure for safety and process control
  • Automatic torch ignition
  • Warning alarms to ensure the safe operation of the HV-25
  • Assembled using only first class materials to ensure product reliability.
  • The HV-25 JP-5000 is compact enough to be transportable. Strong and durable transport cases are optional
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HV-25 HVOF system related images.

Thermal spray guns for HVOF Spray

FST offers complete Thermal Spray Torch kits including all accessories like cables and hoses, cooling nozzles etc.